맞춤형 비표준 부품 제조업체, 공급업체

제품 설명

상품소개

이중 섹션 구멍 위치 결정 핀 어셈블리는 고정밀 위치 결정 연결 부품으로 특수 형상 패스너의 일반적인 범주에 속합니다. This product adopts a unique two-stage design, and achieves precise alignment and reliable fixation of multiple components through a clever combination of middle connecting parts and end positioning holes. As a professional solution in the field of positioning and assembly, this stainless steel special-shaped fastener is widely used in mechanical equipment, mold tooling and automation systems that require precise alignment and repeated assembly. 당사의 특수 형상 패스너 공장은 이러한 복잡한 구조용 패스너의 개발 및 생산을 전문으로 합니다.

제품 디자인 및 기능

Structural design: double-section structure: the upper section is the guide part, the lower section is the positioning part, and the intermediate transition zone realizes stress dispersion. Radial through-hole design: precision holes penetrate both sides of the pin body, which can be used to assist in fixing or installing indicator parts. 계단식 직경: 다양한 섹션은 단계별 위치 지정 기능을 달성하기 위해 서로 다른 직경을 채택합니다. 끝단 모따기 처리: 다단계 도입 각도 설계로 조립 및 정렬이 용이합니다.

During the processing of special-shaped fasteners, we have made many innovations for double-section hole positioning pins: precision alignment technology: ensuring the coaxiality of the two-section axis is ≤ 0.005mm, cross-section hole alignment: the through hole remains continuous at the transition between the two sections, surface hardening treatment: the positioning part can be partially hardened to HRC45-50 to improve wear resistance, error-proof design: 비대칭 구조 또는 표시로 잘못된 설치를 방지할 수 있습니다.

Performance Advantages As a representative product of customized special-shaped fasteners, its advantages include: achieving precise positioning of multiple components at one time, reducing assembly time, improving production efficiency, repeatable positioning accuracy of ± 0.002mm, and able to withstand radial and axial composite loads.

소재 및 응용분야

We provide double-section hole positioning pins in a variety of materials, among which stainless steel special-shaped fasteners are the most popular.

응용 분야: 이 특수 형상 패스너는 주로 다음 시나리오에 사용됩니다.

Precision mold manufacturing: core positioning and guidance of stamping dies and injection molds, automated assembly lines: rapid tool change positioning of robot end effectors, aerospace equipment: molding positioning and assembly of aircraft composite materials, automobile manufacturing tooling: positioning systems for body-in-white welding fixtures, semiconductor equipment: precision alignment of wafer transfer and processing platforms, medical devices: mechanical positioning of surgical navigation equipment and imaging equipment, detection instruments: calibration and positioning of precision instruments such as coordinate measuring machines.

품질관리 및 인증제도

당사의 특수 형상 패스너 공장은 복잡한 구조 부품에 대한 전문적인 품질 관리 시스템을 구축했습니다.

시험항목 : 치수정밀도시험, 재료성능검증, 기능성능시험.

Certification system: ISO 9001: quality management system certification, IATF 16949 automotive industry quality management system (some product lines), AS9100 aerospace quality management system (customized products can be satisfied).

맞춤형 서비스

우리는 다양한 맞춤형 특수 형상 패스너 솔루션을 제공합니다.

요구사항 분석 단계 : 애플리케이션 작동 조건 분석, 매칭 부품 분석, 조립 공정 분석.

Engineering design stage: 3D modeling and finite element analysis (FEA) strength verification, tolerance analysis and fit calculation, error-proofing design and marking scheme.

Customizable parameters: number and length combinations of segments, aperture, number and distribution pattern, diameter tolerance (up to ± 0.002mm), surface treatment, special markings.

Production service process: Rapid prototype service: 5-10 working days to provide functional samples, small batch trial production: 50-500 pieces for verification batch, mass production: automated production line, monthly production capacity up to 50,000 pieces, assembly supporting services: providing matching bushings, fixings and installation tools.

FAQ

Q: 이중 섹션 구멍 위치 지정 핀과 표준 위치 지정 핀의 주요 차이점은 무엇입니까?

A: Standard positioning pins have a single function, while our products are special-shaped fasteners with a double-section structure and radial hole design, which can simultaneously achieve multiple functions such as guidance, positioning, fixation, and auxiliary installation.

Q: 이 제품을 가공하는데 있어서 어려운 점은 무엇인가요?

A: The main difficulties lie in ensuring multi-feature coaxiality, controlling cross-section hole penetration accuracy, and controlling heat treatment deformation in the processing of special-shaped fasteners. 우리는 이러한 문제를 해결하기 위해 5축 연동 머시닝 센터와 특수 공구를 사용합니다.

Q: 이러한 유형의 특수 패스너를 맞춤 제작하기 위한 설계 주기 및 생산 주기는 어떻게 됩니까?

A: The design cycle is usually 5-7 working days (including analysis and simulation), and the production cycle depends on the complexity: 7-15 days for samples and 21-30 days for mass production. 당사의 특수 형상 패스너 공장에는 긴급 상황을 처리할 수 있는 신속한 대응 팀이 있습니다.